Analysis on One-Stage SSHC Rectifier for Piezoelectric Vibration Energy Harvesting

Conventional SSHI (synchronized switch harvesting on inductor) has been believed to be one of the most efficient interface circuits for piezoelectric vibration energy harvesting systems. It employs an inductor and the resulting RLC loop to synchronously invert the charge across the piezoelectric material to avoid charge and energy loss due to charging its internal capacitor ($C_P$). The performance of the SSHI circuit greatly depends on the inductor and a large inductor is often needed; hence significantly increases the volume of the system. An efficient interface circuit using a synchronous charge inversion technique, named as SSHC, was proposed recently. The SSHC rectifier utilizes capacitors, instead of inductors, to flip the voltage across the harvester. For a one-stage SSHC rectifier, one single intermediate capacitor ($C_T$) is employed to temporarily store charge flowed from $C_P$ and inversely charge $C_P$ to perform the charge inversion. In previous studies, the voltage flip efficiency achieves 1/3 when $C_T = C_P$. This paper presents that the voltage flip efficiency can be further increased to approach 1/2 if $C_T$ is chosen to be much larger than $C_P$

Energy-efficient Interfaces for Vibration Energy Harvesting

Ultra low power wireless sensors and sensor systems are of increasing interest in a variety of applications ranging from structural health monitoring to industrial process control. Electrochemical batteries have thus far remained the primary energy sources for such systems despite the finite associated lifetimes imposed due to limitations associated with energy density. However, certain applications (such as implantable biomedical electronic devices and tire pressure sensors) require the operation of sensors and sensor systems over significant periods of time, where battery usage may be impractical and add cost due to the requirement for periodic re-charging and/or replacement. In order to address this challenge and extend the operational lifetime of wireless sensors, there has been an emerging research interest on harvesting ambient vibration energy. Vibration energy harvesting is a technology that generates electrical energy from ambient kinetic energy. Despite numerous research publications in this field over the past decade, low power density and variable ambient conditions remain as the key limitations of vibration energy harvesting. In terms of the piezoelectric transducers, the open-circuit voltage is usually low, which limits its power while extracted by a full-bridge rectifier. In terms of the interface circuits, most reported circuits are limited by the power efficiency, suitability to real-world vibration conditions and system volume due to large off-chip components required. The research reported in this thesis is focused on increasing power output of piezoelectric transducers and power extraction efficiency of interface circuits. There are five main chapters describing two new design topologies of piezoelectric transducers and three novel active interface circuits implemented with CMOS technology. In order to improve the power output of a piezoelectric transducer, a series connection configuration scheme is proposed, which splits the electrode of a harvester into multiple equal regions connected in series to inherently increase the open-circuit voltage generated by the harvester. This topology passively increases the rectified power while using a full-bridge rectifier. While most of piezoelectric transducers are designed with piezoelectric layers fully covered by electrodes, this thesis proposes a new electrode design topology, which maximizes the raw AC output power of a piezoelectric harvester by finding an optimal electrode coverage. In order to extract power from a piezoelectric harvester, three active interface circuits are proposed in this thesis. The first one improves the conventional SSHI (synchronized switch harvesting on inductor) by employing a startup circuitry to enable the system to start operating under much lower vibration excitation levels. The second one dynamically configures the connection of the two regions of a piezoelectric transducer to increase the operational range and output power under a variety of excitation levels. The third one is a novel SSH architecture which employs capacitors instead of inductors to perform synchronous voltage flip. This new architecture is named as SSHC (synchronized switch harvesting on capacitors) to distinguish from SSHI rectifiers and indicate its inductorless architecture

Twenty-Eight Orders of Parametric Resonance in a Microelectromechanical Device for Multi-band Vibration Energy Harvesting.

This paper contends to be the first to report the experimental observation of up to 28 orders of parametric resonance, which has thus far only been envisioned in the theoretical realm. While theory has long predicted the onset of n orders of parametric resonance, previously reported experimental observations have been limited up to about the first 5 orders. This is due to the rapid narrowing nature of the frequency bandwidth of the higher instability intervals, making practical accessibility increasingly more difficult. Here, the authors have experimentally confirmed up to 28 orders of parametric resonance in a micromachined membrane resonator when electrically undamped. While the implication of this finding spans across the vibration dynamics and transducer application spectrum, the particular significance of this work is to broaden the accumulative operational frequency bandwidth of vibration energy harvesting for enabling self-powered microsystems. Up to 5 orders were recorded when driven at 1.0 g of acceleration across a matched load of 70 kΩ. With a natural frequency of 980 Hz, the fundamental mode direct resonance had a -3 dB bandwidth of 55 Hz, in contrast to the 314 Hz for the first order parametric resonance; furthermore, the half power bands of all 5 orders accumulated to 478 Hz.Engineering and Physical Sciences Research Council (Grant ID: EP/L010917/1)This is the final version of the article. It first appeared from Nature Publishing Group via http://dx.doi.org/10.1038/srep3016

Autoparametric resonance in a piezoelectric MEMS vibration energy harvester

This paper reports for the first time the achievement of autoparametric resonance in a piezoelectric MEMS energy harvester without compromising transducer strain energy optimisation, in order to enhance the efficiency of vibration energy harvesting. The autoparametrically driven energy harvester in excess of a two-fold increase in power output than the same device driven into direct resonance at the same acceleration level, and about an order of magnitude higher in power density normalised to acceleration squared relative to the state-of-the-art

A micromachined device describing over a hundred orders of parametric resonance

Parametric resonance in mechanical oscillators can onset from the periodic modulation of at least one of the system parameters, and the behaviour of the principal (1st order) parametric resonance has long been well established. However, the theoretically predicted higher orders of parametric resonance, in excess of the first few orders, have mostly been experimentally elusive due to the fast diminishing instability intervals. A recent paper experimentally reported up to 28 orders in a micromachined membrane oscillator. This paper reports the design and characterisation of a micromachined membrane oscillator with a segmented proof mass topology, in an attempt to amplify the inherent nonlinearities within the membrane layer. The resultant oscillator device exhibited up to over a hundred orders of parametric resonance, thus experimentally validating these ultra-high orders as well as overlapping instability transitions between these higher orders. This research introduces design possibilities for the transducer and dynamic communities, by exploiting the behaviour of these previously elusive higher order resonant regimes

Shock reliability enhancement for MEMS vibration energy harvesters with nonlinear air damping as a soft stopper

This paper presents a novel application of utilising nonlinear air damping as a soft mechanical stopper to increase the shock reliability for microelectromechanical systems (MEMS) vibration energy harvesters. The theoretical framework for nonlinear air damping is constructed for MEMS vibration energy harvesters operating in different air pressure levels, and characterisation experiments are conducted to establish the relationship between air pressure and nonlinear air damping coefficient for rectangular cantilever MEMS micro cantilevers with different proof masses. Design guidelines on choosing the optimal air pressure level for different MEMS vibration energy harvesters based on the trade-off between harvestable energy and the device robustness are presented, and random excitation experiments are performed to verify the robustness of MEMS vibration energy harvesters with nonlinear air damping as soft stoppers to limit the maximum deflection distance and increase the shock reliability of the device

Interdigitated cantilever array topology for low frequency MEMS vibration energy harvesting

Micro-fabricated vibration energy harvesters enable merits such as miniaturisation, economies of scale for manufacturing, and ease of integration with semiconductor IC technologies. However, the frequency range of ambient vibration is generally low (10's Hz to 100's Hz). Existing MEMS vibration energy harvesters that target these frequencies typically are in the centimetre scale range. This sacrifices the miniaturisation aspect as well as introducing new challenges in packaging and integration for the unconventionally large MEMS devices. This paper proposes a new interdigitated fork cantilever array topology, which allows for up to about a third reduction in resonant frequency compared to the classical cantilever topology, for the same design area and without compromising on power optimisation. Further resonant frequency reduction is also possible, but at the expense of power optimisation. This opens up design flexibility to achieve low frequency MEMS resonators that are more suitable to practically target ambient vibration, without sacrificing the aforementioned merits of MEMS technology

Optimisation and Management of Energy Generated by a Multifunctional MFC-Integrated Composite Chassis for Rail Vehicles

With the advancing trend towards lighter and faster rail transport, there is an increasing interest in integrating composite and advanced multifunctional materials in order to infuse smart sensing and monitoring, energy harvesting and wireless capabilities within the otherwise purely mechanical rail structures and the infrastructure. This paper presents a holistic multiphysics numerical study, across both mechanical and electrical domains, that describes an innovative technique of harvesting energy from a piezoelectric micro fiber composites (MFC) built-in composite rail chassis structure. Representative environmental vibration data measured from a rail cabin have been critically leveraged here to help predict the actual vibratory and power output behaviour under service. Time domain mean stress distribution data from the Finite Element simulation were used to predict the raw AC voltage output of the MFCs. Conditioned power output was then calculated using circuit simulation of several state-of-the-art power conditioning circuits. A peak instantaneous rectified power of 181.9 mW was obtained when eight-stage Synchronised Switch Harvesting Capacitors (SSHC) from eight embedded MFCs were located. The results showed that the harvested energy could be sufficient to sustain a self-powered structural health monitoring system with wireless communication capabilities. This study serves as a theoretical foundation of scavenging for vibrational power from the ambient state in a rail environment as well as to pointing to design principles to develop regenerative and power neutral smart vehicles

Connection Configurations to Increase Operational Range and Output Power of Piezoelectric MEMS Vibration Energy Harvesters

Among the various methods of extracting energy harvested by a piezoelectric vibration energy harvester, full-bridge rectifiers (FBR) are widely employed due to its simplicity and stability. However, its efficiency and operational range are limited due to a threshold voltage that the open-circuit voltage generated from the piezoelectric transducer (PT) must attain prior to any energy extraction. This voltage linearly depends on the output voltage of the FBR and the forward voltage drop of diodes and the nature of the interface can significantly limit the amount of extracted energy under low excitation levels. In this paper, a passive scheme is proposed to split the electrode of a micromachined PT into multiple (n) equal regions, which are electrically connected in series. The power output from such a series connected MEMS PT allows for the generated voltage to readily overcome the threshold set by the FBR. Theoretical calculations have been performed in this paper to assess the performance for different series stages (n values) and the theory has been experimentally validated. The results show that a PT with more series stages (high n values) improves the efficiency of energy extraction relative to the case with fewer series-connected stages under weak excitation levels

Closed-loop Characterization of Noise and Stability in a Mode-localized Resonant MEMS Sensor.

This paper presents results from the closed-loop characterization of an electrically coupled mode-localized sensor topology including measurements of amplitude ratios over long duration, stability, noise floor and the bandwidth of operation. The sensitivity of the prototype sensor is estimated to be -5250 in the linear operation regime. An input-referred stability of 84ppb with respect to normalized stiffness perturbations is achieved at 500s. When compared to frequency shift sensing within the same device, amplitude ratio sensing provides higher resolution for long term measurements due to the intrinsic common mode rejection properties of a mode-localized system. A theoretical framework is established to quantify noise floor associated with measurements validated through numerical simulations and experimental data. In addition, the operating bandwidth of the sensor is found to be 3.5Hz for 3dB flatness